INTRODUCING
Loop Performance
The solution to maximize the return on your loop investment.
Why CONTROLsuite?
While plants invest significantly in sensors, actuators, control systems, and advanced process control solutions, it is key that the return on these investments is sustained. Today, one third of the process controllers installed operate in manual mode, and on average, one third of the loops in a given facility have equipment problems.
With CONTROLsuite, optimum performance is achievable across all industries and processes. Using CONTROLsuite in a facility will lead to improvement in overall productivity (typically 4 to 8%), in energy consumption (on average 1 to 2%), and in quality of the final product.
CONTROLsuite provides a complete overview of loop performance throughout the entire facility. It identifies and prioritizes the loops that are not performing satisfactorily and identifies the root causes of loop issues. A toolbox for loop tuning is also available.
Impacts all critical success factors
VISIBILITY
- Automated online system.
- Custom daily and weekly reports.
IMMEDIATE ACTIONABLE INFORMATION
- Alerts to service engineers.
- Valve performance alarms.
- Automated email status
HIGH PERFORMANCE
- Focus maintenance efforts where they will have the biggest impact.
- Diagnoses valve mechanical issues like stiction before it becomes a production problem.
- Shift from break/fix to reliability-focused maintenance.
SUSTAINABILITY
- Shorter down times.
- Predictive maintenance and services.
PID Loop Performance Monitoring
Performance maps
Maps are available to highlight problem loops by process area.
The color and size of the square indicate the severity the problem for a particular Control Loop.
Trends and Reports are readily accessible with a mouse click.
Drill down reporting to find root performance issues.
Enterprise Cloud Integration
Gain detailed visibility of problems at different layered KPIs, across all your organization
PID LOOP PERFORMANCE REPORT
Standard reports shows the overall performance of a loop.
Individual performance indices show the root cause of the loop issue Daily reports received by email.
SITE PERFORMANCE CHART
Site Performance Chart is organized by Process Area.
Individual Colored Squares Represent Control Loops.
The bigger the square the more severe the problems at a particular Control Loop.
GLOBAL PERFORMANCE CHART
Track the control loop performance of your complete organization.
Enterprise reports aggregate loop performance information from all the plants to provide KPIs that allows to identify where most significant performance problems are present. .
Reporting
Standard reports shows the overall performance of a loop.
Individual performance indices show the root cause of the loop issues.
Significant detected problems Reports will be sent by email to key recipients.
Product APIs will allow customers to include query and share KPI or performance data in their own dashboards using available market tools like PowerBI.
Correlation maps
Easily identify interacting control loops.
Loops that have similar action patterns are exposed by its cross correlation.
More intense color in the chart, will indicate a more significant interaction between two loops.
PID Loop Tuning
Process modeling
Using advanced algorithms, process modeling leverages precise insights into control loop behavior.
This accuracy leads to more consistent and reliable outcomes when implementing your adjustments.
Tune your loop
Traditional loop tuning often requires skilled personnel and testing periods.
By using CONTROLsuite loop tuning tool you can easily optimize your loops in a fraction of the time, saving money and resources.
The tool will enable the tuning process to be standard across organization, preventing the use of different techniques or approaches based on individual engineers.
Native dataPARC Integration
CONTROLsuite seamlessly integrates with dataPARC at its core, facilitating efficient access to all its features directly from the dataPARC client user interface.
Users can effortlessly initiate control loop performance reports or adjust loop settings via the dataPARC trend context menu.
We have been working with the CONTROLsuite Team for over seven years now. Their Control Loop Performance Management system has been integrated into our operations, becoming a tool that is widely used and recognized across our various business units.
Hans Meerdink
Global Process Automation Principal
DOW Chemical Company
The CONTROLsuite software has provided us with visual aids to better understand the status of many control systems. The tool also empowers our process engineers to learn, monitor and tune loops identified for attention. This software is a very sound product helping us improve daily.
John P. O’Donnell
Director,
Fiberline Optimization, Domtar
